With pride and excitement, we present to you our latest initiative – the new Kospel factory.
This ambitious project aims to launch the most advanced factory in Europe, specializing in the production of hot water storage tanks. The new production hall, with an impressive area of 13,000 m², will be equipped with advanced, automated production and auxiliary processes that will elevate our production capabilities to a whole new level.
The automated production line at BoWiD2 will fully automatically produce the coils necessary for manufacturing our tanks. Our modern technologies include plasma welding, coiling, threading, calibration, and surface preparation of the coil through washing in an integrated production line washer. This process not only enhances efficiency but also precision and quality of the final product.
Our automated welding line encompasses the entire production process of the jacket – from coiling, rolling, welding, through coil assembly, to circumferential welding and tank element welding. All this is done using automatic welding machines and FANUC robots. The welding line ends with a 100% quality control of the tank for tightness, ensuring the reliability and durability of our products.
Fully automated lines in the enameling area use innovative technologies, such as high-efficiency spray surface preparation, which surpasses traditional immersion methods with extreme energy savings. Wet enameling ensures precise surface coverage of the tanks, regardless of their complexity. This allows us to accurately enamel both simple water heaters and tanks equipped with coils of maximum surface area, used in configurations with heat pumps.
Our team of engineers has developed an innovative foaming process that guarantees high energy efficiency while reducing energy consumption. The elimination of the need for foaming molds allows for a flexible approach to the production process and increases its efficiency.
Our packaging line, developed by the Kospel engineering team, uses Lean tools to maximize the efficiency of packaging processes. This ensures that our products are ready for shipment in the shortest possible time, resulting in faster deliveries to our customers.
In the new factory, Kospel uses modern industrial wastewater treatment technology based on a vacuum distillation system with recirculation. This results in 98% pure distillate from 100% of the wastewater, which we reuse in our production processes. This not only saves resources but also makes a valuable contribution to protecting our environment.
After the launch of the new factory, our production capacity will increase by an impressive 300,000 tanks per year. This is a significant step forward that will allow us to better meet the growing market demands and fulfill our customers' expectations.
Building the new, most advanced factory in Europe is an investment in the future of Kospel and our customers. Thanks to the advanced technologies we are implementing, we are raising the standards of quality, efficiency, and ecology to a whole new level. We are confident that the new factory will bring benefits not only to us but also to our partners and customers, offering products that meet the highest market standards.
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